FFG subsidiary MAG IAS GmbH has secured a contract to supply a highly automated production line for forged railway wheels to Ramkrishna Titagarh Rail Wheels Ltd. (RKTR) in India. The cutting-edge system, designed for RKTR’s Chennai facility, will produce 100,000 wheels annually, supporting India’s “Make in India” initiative and infrastructure growth.
Key Features of the Production Line:
The turnkey production line, to be installed at RKTR’s Chennai facility, will manufacture 100,000 railway wheels annually. Equipped with advanced machining and testing technologies from FFG’s MAG and HESSAPP brands, the system is designed to produce six different types of railway wheels without requiring changeovers. Additionally, it features scalability for future expansion, potentially doubling capacity as demand grows.
Technology & Automation Integration:
- FFG has integrated cutting-edge innovations such as digital twin technology and extensive 3D simulations for precise planning and fast commissioning.
- The system’s pre-calculated energy consumption across various scenarios ensures sustainability, aligning with global green manufacturing standards.
- The production system will include MAG SPECHT 800 horizontal machining centers, HESSAPP VDM 1600 vertical lathes, automated coolant and chip management, and advanced testing solutions.
- Quality assurance will be strengthened through automated measuring machines, a balancing station, ultrasonic testing units, and magnetic particle inspection stations.
- The system’s centralized control enables seamless monitoring and precise tracking of components to ensure top-tier manufacturing standards.
Insights:
Mr. Shashank M.P., Managing Director of MAG IAS India Ltd. said, “The combination of cutting-edge German technology and local production in India will enable RKTR to meet the demands of the Indian railway sector while adhering to international standards.” FFG is a leading solution provider of turnkey manufacturing systems for railway wheel machining, with several projects already installed globally.
Dr. Sebastian Schöning, CEO of Fair Friend Group, adds, “The award of this contract reflects not only our technological expertise but also our extensive experience, the quality of our machines, and our long-standing presence in India through FFG India. The close collaboration between our teams in Germany and India, along with our deep expertise in turnkey solutions, gave RKTR the confidence to choose us as their partner.”
Production Timeline & Impact:
Scheduled to commence production in Q1 2026, the system will manufacture and supply a total of 1.54 million railway wheels to Indian Railways over the next 20 years. This project not only supports India’s growing railway infrastructure but also marks a significant milestone for FFG in strengthening its presence in the region.
Conclusion:
FFG’s cutting-edge production system for RKTR represents a major step in India’s railway modernization and self-reliance in manufacturing. With advanced automation, quality control, and scalability, this partnership will ensure a steady supply of high-quality railway wheels for decades, reinforcing India’s position in global rail infrastructure development.
Source: FFG – Press Release | Images Credit: FFG
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